Cost Saving Solutions
Domeny Tool & Stamping Company has a long-demonstrated history of concurrent engineering and metallurgy support for our customers across a wide range of industries. Below you will find just a sampling of the cost savings we have been able to provide our customers for over 60 years.
1959 – 1965
Industry: Automotive – all major OEMs
Cost savings: 60% overall cost reduction
Concurrent engineering and metallurgy support to replace drawn brass and bronze stampings for automotive water pump seals with more cost-effective drawn stainless stampings.
1965 – 1975
Industry: Department of Defense
Cost savings: 80% overall cost reduction
Metallurgy support to redesign bomb fuse components from Beryllium copper to more economical and safer USAmet (stainless steel superalloy)
1970 – 1990
Industry: Memorial Lamps
Concurrent engineering support to redesign and produce tooling for grave side memorial lamps to be manufactured in aluminum, thus improving the longevity of product.
1975 – 1985
Industry: Oil Refineries and Pipeline Industries
Cost savings: 90% overall cost reduction
Concurrent engineering and metallurgy support to redesign machined Hastelloy bellows seals to be manufactured more economically via drawn Hastelloy stampings.
1980 – 1990
Industry: Construction & Building Supplies
Cost savings: Significant cost reduction and increased safety performance
Concurrent engineering and metallurgy support by redesigning window clip components for high rise buildings. The manufacturing process was changed to replace heat treated/plated steel with pre-tempered stainless steel resulting in improved safety, lower failure rate, and maximum cost efficiency.
Industry: Mining/Safety Equipment
Concurrent engineering and metallurgy support to help design and manufacture re-breather end caps for the breathing apparatus used in mining activities.
Industry: Off Road and Farm Equipment
Cost Reduction: 90% overall cost reduction
Concurrent engineering to redesign machined components into more economical drawn metal stampings for the largest commercial producer of farm equipment in the US.
1980 – 2010
Industry: Industrial Safety Supply
Concurrent engineering and die design support to produce stampings, included in numerous safety products sold by a major safety equipment supplier.
1990 – 2000
Industry: Automotive – all major OEMs
Cost savings: 80% overall cost reduction
Concurrent engineering and metallurgy support to redesign a machined door insert to a more economical stamped insert using D shaped wire.
2000 – 2010
Industry: Home Improvement/Plumbing Supply
Cost savings: 70% overall cost reduction
Concurrent engineering and metallurgy support to redesign a die cast and plated shower escutcheon to a more economical drawn and plated stamping.
1990 – Ongoing
Industry: Electrical/Power
Cost savings: 70% overall cost reduction
Concurrent engineering and metallurgy support to redesign power fuse caps from 90/10 bronze stampings to more cost-effective 300 series stainless steel stampings.
2000 – Ongoing
Industry: Automotive – Global
Concurrent engineering support to redesign, prototype and produce tooling for multiple drawn stampings supplied to a top Fortune 100 Global Automotive Company. Production volumes increasing.
2010 – Ongoing
Industry: Semiconductor/Health & Medicine/Clean Room
Concurrent engineering, metallurgy support, and product design support for three weight classes of a pre-tempered, drawn, stainless steel casters. These casters are the only passive shock absorbing casters on the world market. Production volumes increasing. AtlasCasters.com
2020 – Ongoing
Industry: Health and Medical
Cost Savings: 50% cost reduction and improved overall part functionality Concurrent engineering and metallurgy support to manufacture a specialized stainless-steel stamping, redesigned from a plated stamping, for ventilator construction used during the COVID-19 Pandemic. Production ongoing.